Our process and capabilities

Our product design capabilities

Offering a broad spectrum of value added services for our customers

Sample Prototyping

Creating elegant and cost-efficient outcomes

Creating elegant and cost-efficient outcomes

We have the technology and talent to create an early sample of what a finished product will look like and how it will fit and feel. This also becomes the reference for how much fabric will be used and how much the entire process of production will cost.

3D Scanning Pattern Development

Technology driven for exacting detail and fit

Technology driven for exacting detail and fit

Patterns of new or existing designs can be digitally scanned utilizing 3D imaging equipment in order to recreate them with precision on a mass scale during the manufacturing process. This also ensures that a design is exactly where it needs to be on a finished product.

Manual Pattern Development

Designing custom patterns that catch the eye

Designing custom patterns that catch the eye

Current with the latest product design standards, inspired by the latest trends, yet mindful of tradition, our pattern designers can create beautiful and custom patterns exclusively for you and your bedding or furnishing requirements.

In-House Experts

Professionals at every step that add value for the customer

Professionals at every step that add value for the customer

As a forward thinking organization that embraces timeless values, we have the people with the technical expertise and knowledge of the latest technologies, and the skill to create beauty by hand.

Sourcing

MFI’s comprehensive services include procuring materials on behalf of each client - for better manufacturing efficiencies and economies of scale. We source and import direct (fabrics and components) and indirect (packaging), from around the globe, and have developed a reliable supplier network with local foam and lamination providers in the El Paso and Juarez Mexico area.

Sourcing
Sourcing
Sourcing
Sourcing

Our manufacturing capabilities

A custom manufacturer who holds the highest standards

Cad Marker Making

Creating markers with efficiency and accuracy

Creating markers with efficiency and accuracy

MFI uses a marker making system that intelligently creates markers that arrange and match patterns, saving fabric, improving efficiency and lowering costs for our customers.

Computerized & Manual Cutting

Flexibility to scale to a customer’s requirements

Flexibility to scale to a customer’s requirements

MFI understands that every project has unique requirements. In addition to craftspeople skilled by hand we have the cutting machines and pattern digitizing software to scale to a design and production needs – minimizing material waste and maximizing efficiency.  

Semi-Automated Sewing Equipment

Specialized equipment for every application

Specialized equipment for every application

MFI uses a variety of equipment suited for different stitching applications. This helps to improve productivity, lower labor costs and add value to each project.

Quilting

Quilting expertise for your unique style

Quilting expertise for your unique style

We have the experience and technology to create detailed and distinctive designs that set a customer apart.

Embroidery

Expertise from conceptualization to completion

Expertise from conceptualization to completion

We utilize state-of-the-art embroidery technology to create finished products of the highest quality with accurate placement of your embellishment assured every time.

Custom Sublimation Printing

Bringing beautiful designs to life

Bringing beautiful designs to life

Digital fabric printing is ideal for unique designs and MFI has the ability to take any design and print it on polyester or polyester blend fabrics with perfect color in limitless quantities.

Knitting

Excellence is pattern in our company

Excellence is pattern in our company

We have the most modern technology available to create beautiful fabrics of the highest quality.

Manual Assembly

Putting it all together

Putting it all together

MFI adds value even at the finish by providing final assembling and packaging services that reduce overhead, shorten supply chains and improve speed to market.

Quality assurance

MFI operates under an ISO 9001:2008 quality system to improve consistency and quality throughout the entire manufacturing process. Our quality team has implemented a proactive process to detect defects at an early stage, and accurately inspects to assure quality throughout the manufacturing process. This discipline improves efficiency, lowers costs and provides a higher value-added product for our clients.

Quality assurance

Speed to market

The cost of transporting large and heavy bedding and furniture can be expensive, but MFI’s proximity to the North American market reduces transportation costs and speeds up delivery times. We can also customize shipments on a daily basis to maximize a client’s inventory turnaround.

Speed to market

MFI advantage

Elevating excellence in every phase of the design, manufacturing and logistics process

Premium Quality
Premium Quality

We apply the highest standards and processes - ISO 9001:2008 and Six Sigma to deliver consistent quality

Higher Value
Higher Value

We have a competitive skilled labor force, a lower cost structure, the logistics edge and volume sourcing

Faster Turnaround
Faster Turnaround

We are responsive and can offer 1-6 week lead times with established lines & materials in house

Improved Focus
Improved Focus

You can be focused completely on your core competencies because we will handle all the details.

Reduced Risk
Reduced Risk

Our process and proximity increases stability and predictability by reducing risk and mitigating problems

Increased Flexibility
Increased Flexibility

Gain a competitive edge by leveraging our scalable resources and infrastructure to get inventory just in time

Bedding

MFI offers tailored and turnkey contract manufacturing services for specialty zippered mattress covers, quilted products, toppers, pillows and other bedding accessories.

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Bedding

Home furnishings

MFI provides value-added services for institutional, health, furniture and home décor markets. For example, raw materials to build and assemble furniture, are only minutes away.

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Home furnishings